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VY·E
DATA
MAINTENANCE
MANUAL
YD-380
HALF
HEIGHT,
HIGH
DENSITY,
DOUBLE
SIDED
5.25
INCH
FLEXIBLE
DISK
DRIVE
Contents
of
this
manual
may
be
changed
without
notice.
Check
the
revision
number when
placing
an
order.
September
1983
FDL-523006
REV.
A
Seitenansicht 0
1 2 3 4 5 6 ... 47 48

Inhaltsverzeichnis

Seite 1 - MAINTENANCE

VY·EDATAMAINTENANCEMANUALYD-380HALFHEIGHT,HIGHDENSITY,DOUBLESIDED5.25INCHFLEXIBLEDISKDRIVEContentsofthismanualmaybechangedwithoutnotice.Checktherevisi

Seite 2 - I~"

4.2IndexSensorAssembly(RefertoChapter5,Figure3)4.2.1ServiceCheck~1.Powerupthedrive.2.Withoutinsertingadisk,movethelevertolockpositionandcheckforato0.5

Seite 3

FrontBezelSideCarrierPlateSpringColletGuideFigure4.2.1J3ConnectorHousing~ssignmentConnectorNumber---t--~IndexSensorScrew(withlockandwasher,M3x6)Lead C

Seite 4 - ~Aintenance

4.2.3Adjustment1.LoosentheIndexSensorscrewsonequarterturn.2.Powerupthedrive.3.ConnectanoscilloscopetothePWBtestpointslA,1B,3.ConnectchannelltoPWBTPlA,

Seite 5 - EQUIPMENT

6.Verifythatthetimingbetween':thestartofthesweep andthefirstpeakoftheindexburstisbetween-600to1400~satside0 and1,track02andtrack68.4.3Track00Sens

Seite 6

4.3.2Removal and Replacement1.RemovethePWB(See4.1).2.RemoveJ3connectorhousing7.(Refertopage9,figure4.2.2)3.CuttheJ3cabletiewrapwithcuttersand removeth

Seite 7 - PREVENTIVE

4.4WriteProtectSensor(SeeChapter5,Figure3)4.4.1ServiceCheck1.Power upthedrive.2.Checkthefollowingwithnodiskinthedrive.a.WriteProtectLamp:Thevoltageacr

Seite 8

7. Takeoutthescrewstothewriteprotectsensorassembly,andasshowninfigure4.2.2,removethewriteprotectsensorassemblybypushinginthedirectionindicated...---

Seite 9

4.5.2Removal and Replacement1.RemovethePWB(See4.1).2.RemoveJ3connectorhousing8.(See Page9,figure4.2.2)3.Removethecarriercoverscrews andthecarriercover

Seite 10 - 4.'

4.6InUseLamp(RefertoChapter5,Figure5)4.6.1ServiceCheck1.Power upthedrive.2.SetinterfacesignalDRIVESELECT0toLowlevel,andinstallashortingplugonshortingp

Seite 11 - 2 Head Load

[ Level 2 ]4.7CarrierAssembly (SeeChapter5,figure3)4.7.1Removal and Replacement1.RemovethePWB.(See4.1)2.Removethecarriercoverscrews and removethecarri

Seite 12 - TP3) and

---Date..~ptember--- --.-----~ote:I~"('21RevisionsRev.DescriptionRevisedPages83AFirstEditionpublication----~eYD-380maybereferredtoassimplya&

Seite 13

4.8IndexLampAssembly4.8.1ServiceCheck1.Powerupthedrive.2.CheckthatthevoltageacrossthePWBJ3-A7 and G(GND)isbetween1.0and1.7v.4.8.2Removal and Replaceme

Seite 14

4.9DriveMotor Assembly(RefertoChapter5,figure2)4.9.1ServiceCheck1.Power upthedrive.2.Insertadiskandmovethefrontlevertolockposition.3.SettheMOTORONsign

Seite 15 - Replac~ment

4.9.2Removal and Replacement1.RemovethePWB(See4.1).2.RemoveJ3connectorhousing3.(See page9,figure4.2.2)3.Removethecarrierassembly.(See page 17,4.7.1)4.

Seite 16 - ----------...

4.10.2Removal and Replacement1.RemovethePWB(See4.1).2.TakeoutthescrewsattachingtheReady/Offplatetothecarrierassemblyand removetheReady/Offplate.3.Remo

Seite 17

4.10.3Adjustment1.Turntheadjustingscrew ontheReady/Offplateuntilthegap betweentheread/writeheadsiswithin0.3to0.7mm.Turningthescrewclockwiseincreasesth

Seite 18

4.11FrontLever(RefertoChapter5,Figure5)4.11.1Removal and Replacement1.Removethecarriercover.2.Turnthefrontlevertounlockposition.3.Removethefrontlevers

Seite 19

4.12FrontBezel(RefertoChapter5,Figure5)4.12.1Removal ahd Replacement1.Removethecarriercover.2.Removethefrontleverstopscrew andthefrontlever.3.Removeth

Seite 20 - M J x 6)

4.13StepperAssembly(RefertoChapter5,Figure3)4.13.1ServiceCheck1.Powerupthedrive.2.Checkthehead/carriageSeekoperationbyapplyingtheDirectionandStepsigna

Seite 21

Inwards..~---~.SteelBeltAss')Screw, (withwasher,M2.6x 4)4.13.3AdjustmentHead/CarriageAssyBeltClamp CScrew(M2.6x4)I..QJ~:r-~I:.'-SteelBeltAtt

Seite 22

- Connectchannel2toPWBtestpointlB.- ConnectscopegroundtoPWBtestpointG(GND).- ConnecttheexternalscopetriggerprobetoPWBtestpoint3.,Settheoscilloscopecon

Seite 23

YD-380Maintenance ManualTABLEOFCONTENTS1.0INTRODUCTION2.0MAINTENANCETOOLSANDTESTEQUIPMENT2.1Maintenance ToolList2.2MaintenanceSuppliesList2.3TestEquip

Seite 24

HOWTOUSETHECEDISKANDCONVERSIONCHART1.Preparationa)Thetestshouldbe performedatatemperatureof13°Cto33°C, and arelativehumidityof20%to80%.Humiditycompens

Seite 25

c)Compensation(forhumidityonly)HumidityCompensationPh= B x (h - 50)Where hisambienthumidity(%RH)B •+0.25um/%RH=CompensationCoefficientCompensatedPosit

Seite 26

2.Setupadualtraceoscilloscope.ConnectchannelItoPWBtest.pointlAochannel.Connect2toPWBtestpointlB.ConnectscopegroundtoPWBtestpointG(GND).Connecttheexter

Seite 27

6.Instep5above,movethestepperaccordingtothefollow-ing:IfA > BmoveinwardsIfA < Bmoveoutwards.7.ObtainA/BorB/Afromtheside0readoutputandveritythatt

Seite 28 - I..QJ~:r-~I:.'

5.0PARTS/ASSEMBLESLOCATIONSJ3CONNECTORJ4CONNECTORJ2CONNECTOR'JlSIGNALCONNECTORPWBPWBATTACHMENTSCREW0008o000DOC@UIFRONTBEZELYD-380 Top ViewFigure1

Seite 29

FRAMEoDRIVEMOTORROTORYO-380 BottomViewFigure2STEPPERooHEADLOADSOLENOID

Seite 30 - 2• Measurement

HEADLOADSOLENOIDHEADCABLEREADY/OFFPLATEATTACHMENTSCREWREADY/OFFPLATEHEAD/CARRIAGEASSYCARRIERASSYATTACHMENTSCREWJ4WRITEPROTECTSENSORASSYATTACHMENTSCREW

Seite 31 - =Compensation

SPINDLEHTJBoHEADCABLEBAILSTEELBELTMINICLAMPTR00SENSORASSYYD-380TopView(withPWBandcarrierassemblyremoved)Figure4

Seite 32

IFRONTBEZELINUSEINDICATORLAMPYD-380FrontViewFigure5MOUNTINGSCREWTAPS

Seite 33

6.0TESTPOINT/CONNECTORPINASSIGNMENTS(-1710)--~---4.---j10-:·-:':;.''''020t1jOL-.~UtT~1:.500D.>'--_32~+~I.S..CJO~I...2

Seite 34 - YD-380 Top View

TABLEOFCONTENTS~AintenanceLevel. 24.7CarrierAssembly4.8IndexLampAssembly (on MotorControlPWB)4.9DriveMotor Assembly (on MotorControlPWB)4.10Head LoadS

Seite 35 - SOLENOID

INTERFACE-JlPinNo.SignalName1RETURN23RETURN4HEADLOAD(INUSE)r5RETURN6DRIVESELECT37RETURN8INDEX9RETURN10DRIVESELECT011RETURN12DRIVESELECT113RETURN14DRIV

Seite 36 - / CARRIER ASSY

PinNo.SignalNamelAPREAMP.OUTPUTlAIBPREAMP.OUTPUTIB2ADIFFERENTIATOROUTPUT2A2BDIFFERENTIATOROUTPUT2B3INDEX4ERASE5TRACK00GGROUNDTRANSDUCER-J3Pi"nNo.

Seite 37

7.0SPAREPARTSLISTMaintenanceLevel1PINPart128012-11PWB145004-01IndexSensorAssembly148026-02Track00SensorAssembly145050-01WriteProtectSensorAssembly1450

Seite 38 - MOUNTING

8.0SCHEMATICDIAGRAMS1.Revisionofschematicsiscontrolledunder arevisioncode,whichisprintedonboththePWBandtheschematics.2.Therevisioncodeoftheattachedsch

Seite 40

,..,-----ote-r----11...-3.1--11...__.-...;,...'-__5"--1I...5 7---L_AEc8oIII,-,Zy-T,,IIIIf{Jn;~/(,.10IZII':srop~~~...II,,,.1f'

Seite 41

9.0PWB11P!N128011--YInUseLampPIN148013-02~~_.!or~Mediase~..eJ/ iPIN1450'50~03'..,'"'-'.~,'/r; . r~~...~·I~..~tLeve

Seite 42

10.0USINGACLEANINGDISK10.1Oneoftheproblemswithusingdifferentkindsoffloppydisksinthefieldisthebuildupofmagneticparticlesontheheadsurfaces,whichcanreduc

Seite 43

6.Ifitappearsthatcleaningisnotcomplete,repeatsteps4 and 5upto5times.Whenrepeating,trytousea newcleaningdisk.7.The recommendedcleaningdiskshouldhave no

Seite 44

1.0INTRODUCTIONThismanualdescribesthemaintenanceandoperationoftheY-EDATAYD-380twosided,highdensity,5.25inchFloppyDiskDrive.Includedisinformationonserv

Seite 45 - -----ote-r

2.2MaintenanceSuppliesSuppliesY-EDATAPINTieWrap(TY-23M,Kitagawa)031005-012.3TestEquipmentTestEquipmentMultimeterElectronicCounter*Oscilloscope**Foruse

Seite 46 - 148013-02~~_.!

3.0PREVENTIVEMAINTENANCE3.1GeneralInareasonablydust-freeenvironment,preventivemaintenanceshouldbeperformedontheYD-380everytwoyears.Thisincludesavisual

Seite 47

4.0SERVICECHECKS,REPLACEMENTSANDADJUSTMENTSThischaptercontainsdetailedmaintenanceproceduresfortheassemblieslistedbelow.Notethatthelistisseparatedintot

Seite 48

[Levell]4.1PWB(RefertoChapter5,Figure1)4.1.1PWBReplacement1.Disconnectthe4connectors(J1,J2'J3,J4)fromthePWB.2.RemovethefourscrewssecuringthePWBto

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